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Hot Air Circulation Lead-Free Reflow Oven: Precision Engineering for Superior Welding Performance

Views: 0     Author: Site Editor     Publish Time: 2025-12-03      Origin: Site

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In the fast-paced world of electronic manufacturing, the demand for reliable, efficient, and high-precision soldering equipment is paramount. The 800L Hot Air Circulation Lead-Free Reflow Oven stands out as a flagship solution, integrating cutting-edge technology, robust construction, and user-centric design to meet the rigorous requirements of modern lead-free soldering processes. Whether for high-volume production or complex precision components, this reflow oven delivers consistent results, ensuring product quality while optimizing operational efficiency.

Core Features: Innovation That Drives Performance

The 800L reflow oven is engineered with a suite of advanced features to redefine soldering standards:

Intelligent Control System

Equipped with a liquid crystal computer and an intelligent Siemens control system, the oven offers exceptional temperature control accuracy of ±1℃. A standout advantage is its offline operation capability—even if the computer malfunctions unexpectedly, production remains uninterrupted. The Windows 7 operating interface is intuitive and powerful, complemented by a one-click system recovery function for added convenience. With password-protected access and operability record management, process parameters are safeguarded against unauthorized modifications, and all changes are traceable. The oven can store temperature and speed settings along with corresponding temperature profiles, supporting data printing for comprehensive process documentation.

Superior Heating & Thermal Performance

Featuring 16 full hot air boost temperature zones (8 upper, 8 lower) with a total heating length of 3260mm, the oven employs world-leading hot air circulation technology inspired by US HELLER's design. Its turbocharged, dual-air outlet, and three-layer air distribution system enhances air pressure and stability, ensuring uniform temperature distribution. Each zone is equipped with an independent temperature sensor for real-time monitoring and compensation, minimizing temperature differences (△t) between the BGA bottom and the PCB—critical for high-difficulty lead-free soldering. The spiral integrated plug-in drawer-type heating elements (imported high-quality materials) enable rapid heat exchange, long service life, and high thermal efficiency. With a heating-up time of just 10-15 minutes and PID control for each zone (allowing independent activation to reduce startup power), the oven balances speed and energy efficiency.

Advanced Conveyance System

The dual-conveyance system (stainless steel 316# mesh belt + guide rail chain) ensures stable, jitter-free PCB transport. The mesh belt, 550mm wide, and hardened, twist-resistant guide rails accommodate various PCB sizes and thicknesses. Controlled by a 0.2KW Panasonic inverter, the conveyance speed (0-2.2m/min) is adjustable via industrial RS485 communication, supporting simultaneous production of multiple PCB types. Automatic tensioning devices for both the mesh belt and chain maintain consistent performance, while a manual dual-oil-cup lubrication system extends chain lifespan.

Efficient Cooling & Environmental Protection

An advanced rapid cooling system achieves a cooling rate of 4-8℃/second using magnifying glass-style concentrated air cooling, ensuring optimal solder joint crystallization. The rosin recovery system, installed between the inlet/preheating zone and reflow/cooling zone, captures exhaust gases through dedicated pipelines. After filtration via built-in filters, clean air is discharged—filter maintenance is simple and quick, aligning with environmental standards.

Robust Construction & Safety

The oven’s rugged frame (530013001450mm, 1900KG) features a sky-white (731) finish for durability and aesthetics. Safety is prioritized with dual-cylinder lifting for the upper furnace body, an integrated UPS, and automatic delayed shutdown—protecting PCBs and the oven from damage during power outages or overheating. An audible and visual alarm system (LED lights + buzzer) alerts operators to over-temperature, under-temperature, or other faults promptly.

Technical Specifications

Category Item Details
Machine Parameters Dimensions 530013001450mm

Color 731 Sky White

Weight 1900KG

Temperature Zones 16 full hot air boost zones (8 upper, 8 lower)

Heating Zone Length 3260mm
Heating System Total Power 52KW

Startup Power 32KW

Power After No-Load Constant Temperature Approx. 8-12KW

Heating-Up Time (Indoor) Approx. 18 minutes

Constant Temperature Stabilization Time Approx. 2 minutes

Heating Elements Spiral integrated plug-in drawer-type (imported high-quality)

Inverters 3 precision inverters (adjustable air speed)

Hot Air Motors Taiwan Sanyue high-temperature motor (AC220/380V, 125W, 2800rpm/min)
Conveyance System Mesh Belt Width Stainless steel 316# (550mm)

Conveyance Direction Left to Right (customizable to Right to Left)

Conveyor Height 900±20mm

Conveyance Speed 0-2.2m/min (industrial RS485 control)
Cooling & Rosin Recovery Cooling Zones 2 independent boost air-cooled zones + 1 external axial fan

Cooling Zone Length 700mm (boost air) + 250mm (external fan)

Air Volume Requirement 500-1000 m³/h (customer-provided external system)

Rosin Recovery Dual recovery boxes with built-in filters
Control System Industrial Computer Dedicated industrial PC + dedicated CPU + solid-state drive

Operating System Windows 7

Display AOC 21-inch (19:1)

PLC Siemens CPU + precision temperature module + IO output module

Temperature Control Range Room temperature - 350℃

Software Shengdian Reflow Oven Control Software V8.8.2002

Why Choose the 800L Reflow Oven?

The 800L Hot Air Circulation Lead-Free Reflow Oven combines international technology with localized optimization, making it the ideal choice for electronic manufacturers. Its high thermal repeatability ensures consistent temperature profiles across all PCBs, even in high-volume production—perfect for lead-free processes with narrow process windows. The user-friendly design, energy-efficient operation, and robust safety features reduce operational costs and downtime, while the flexible conveyance and temperature control adapt to diverse production needs. From complex BGA soldering to large-scale PCB assembly, the 800L delivers precision, reliability, and performance that elevates your manufacturing capabilities.
Invest in the 800L reflow oven and experience the difference that advanced engineering makes in your production line—where quality meets efficiency, and innovation drives success.


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