Brief:1. The Aviation Aluminum Magazine Unloader is used at the end of the SMT production line to collect finished PCBs at set intervals and place them in magazines. Once a magazine is full, it automatically switches to a pre-positioned empty magazine, enabling automated production, reducing the need for fixed personnel, and lowering labour costs. 2. Dual-track magazines for independent collection, 3. Pushing force can be adjusted via the human-machine interface to prevent damage to the boards. 4. Equipped with AGV automatic docking functionality. 5. Standard Ethernet port for integration into the workshop network to enable IoT connectivity. 6. Compatible with standard dual-track SMEMA, suitable for both single and dual-track production lines. 7. Automatic opening and closing of the magazine door for convenient AGV docking.
Brief:Aviation Aluminum Magazine Loader Equipment Features: Used at the end of semiconductor packaging, testing, and cleaning production lines, BGA boards are stored using a magazine (magazine) storage method and feature automatic board retrieval functionality. Touchscreen human-machine interface for convenient and easy operation. Programmable controller for stable and reliable operation, with easy expansion and replacement. The board-pushing mechanism uses a servo motor for pushing, with adjustable pushing force to ensure no damage to the product. Multi-frame storage configuration on the platform, supporting single-frame and multi-frame material collection functions. International SMEMA standard connection interface for direct integration with other equipment. Options: Automatic width adjustment & TCP network module system.
Brief:The nozzle cleaning machine is a core auxiliary device in SMT assembly production lines, specifically designed to clean solder paste, flux, and other contaminants accumulated on the surface and interior of pick-and-place machine nozzles. Its primary functions include ensuring placement accuracy, reducing material waste, and enhancing production efficiency. Its functional value and technical implementation are as follows: Removing blockages to ensure stable adhesion Using high-pressure water mist (0.4–0.5 MPa) or ultrasonic cavitation effects (>40 kHz), the machine deeply cleans the inner walls of the nozzle (with pore sizes as small as 0.2 mm), completely breaking down solidified solder paste and adhesive residues. This prevents vacuum suction force reduction caused by blockages, thereby reducing the pick-and-place machine's scrap rate (by up to 30–50%). Extend nozzle service life Non-destructive cleaning technology (non-contact spraying) protects the nozzle surface coating and reflective plate structure, preventing physical damage caused by traditional steel needle scrubbing or ultrasonic cleaning, extending nozzle service life to over 3,000 cycles and reducing spare part procurement costs. Improve placement accuracy and yield rate Ensure the nozzle hole walls are smooth and residue-free, maintaining stable component pickup accuracy (especially for micro-components such as 0201 chips and Mini LEDs), reducing defects such as placement offset and tombstoning, and lowering SMT soldering defect rates by 35%–40%.
Brief:The Screen Stencil Cleaning Machine is a critical piece of equipment in SMT (Surface Mount Technology) production lines, specifically designed to remove residues such as solder paste and red glue from the surface of steel meshes, ensuring printing accuracy and production continuity. Its core functions and technical implementation are as follows: Removing residues to prevent blockages Efficiently removes solidified solder paste particles (including solder powder and flux) and red glue residues from the mesh openings of the steel mesh, preventing blockages that cause printing misalignment and uneven solder paste distribution. This reduces焊接 defects such as cold solder joints and bridging from the source. Example: When printing with an uncleaned steel mesh, blockages in the mesh openings reduce solder paste transfer by 30%, leading to component detachment. Extend steel mesh lifespan Flux in solder paste corrodes the steel mesh surface. Regular deep cleaning can extend the steel mesh lifespan to 3,000 uses or more (uncleaned steel mesh lifespan is reduced by 30%–50%). Improve printing quality and yield rate Ensuring no residue on the mesh edges allows solder paste to transfer to PCB pads in precise shapes/volumes, reducing SMT welding defect rates by 35%–40%.
Brief:A PCB Board Dust Cleaning Machine is an automated device specifically designed for removing dust, debris, and static electricity during the manufacturing process of printed circuit boards (PCBs). Its core function is to ensure product quality, improve yield rates, and maintain production safety. Core Dust Removal Functions Removal of Processing Dust and Debris Removes metal dust and resin debris (particle size ≤5μm) generated during PCB drilling and cutting, preventing blockage of micro-holes or adhesion to pads that could cause cold solder joints or short circuits, ensuring circuit conductivity. Eliminating Electrostatic Interference Integrated ion wind bars or anti-static brushes neutralise static charges accumulated on the PCB surface (surface resistance reduced to 10⁶–10⁹Ω), preventing static attraction of dust or breakdown of precision components (such as IC chips). Ensure cleanliness Remove foreign objects such as fibres, hair, and skin particles adhering to the PCB surface to meet cleanliness standards prior to optical inspection (e.g., no visible contaminants on pads).
Brief:An Anti-Static Workbench is a functional workstation that eliminates static electricity accumulation through the use of conductive materials and a grounding system. It is primarily used in fields sensitive to static electricity, such as electronics manufacturing, pharmaceuticals and chemicals, and laboratories, to ensure the safety of components and the reliability of operations. Its core functions and features are as follows: Eliminate static electricity hazards Utilising conductive work surfaces (such as graphene composite materials or anti-static fire-resistant panels) combined with a grounding system, static charges are safely directed into the ground, preventing damage to electronic components (such as chips or circuit boards). Surface resistance is consistently maintained between 10⁶ and 10⁹ Ω, effectively preventing static electricity accumulation. Ensuring production safety Preventing static sparks from causing accidents in flammable and explosive environments. Suppressing static dust adhesion to ensure product cleanliness. Enhancing operational efficiency Modular design supports expansion with accessories such as tool cabinets and lighting brackets to optimise operational workflows. Ergonomic design reduces worker fatigue and improves production efficiency.
Brief:180-Degree Belt Turning Conveyor Technical Advantages High Efficiency and Energy Saving Reduces the number of head and tail devices and motors in traditional conveying systems, lowering installed capacity and power consumption; Modular design compatible with variable frequency speed control, adapting to different conveying rhythm requirements. Low Maintenance Costs Simplified structure (only belts and guide wheels are wear parts), allowing users to perform maintenance independently; Easy installation (no professional technicians required for commissioning), supporting various mounting methods such as ground anchors or concrete foundations. Reliability and Compatibility Carbon steel/stainless steel frames are wear-resistant, with belt widths customisable from 500–1400mm; Compatible with materials such as canvas belts, anti-static PVC belts, and metal mesh belts, meeting explosion-proof or cleanroom environment requirements.
Brief:The 90 Degree Belt Turning Conveyor is an automated device specifically designed to change the direction of material conveyance. Its core function is to optimise production line layout and enhance conveyance efficiency through a 90-degree turn. Space Optimisation and Layout Integration Connecting transition points between straight conveyor lines or workshop corners, the 90-degree turn saves factory space and addresses spatial constraints. For example, in food processing workshops, it connects packaging lines with sorting lines, avoiding the need for convoluted production line layouts. Flexible Turning Conveying The conveyor belt achieves forced turning or natural bending through a fan-shaped structure or conical shaft design, smoothly conveying small to medium-sized products (such as cardboard boxes, packaging bags, and electronic components) while maintaining stable material direction. Adaptable to Various Production Scenarios Supports horizontal, inclined, and different turning angles (45°, 90°, 180°), compatible with the needs of industries such as food, pharmaceuticals, electronics, and chemicals.
Brief:Anti-Static Belt Conveyor belts are specifically designed for electrostatic-sensitive environments. They prevent static electricity build-up through special structures and materials, playing a key role in industries such as electronics and semiconductors. Eliminate electrostatic damage Conductive rubber, carbon fibre, or metal wire blended materials (surface resistance 10⁶-10⁹Ω) are used to directly dissipate static electricity, preventing breakdown of IC chips, circuit boards, and other precision components. Dust Adhesion Suppression Reduces the static electricity's attraction to dust, ensuring the cleanliness and insulation performance of electronic components. Protection in Flammable and Explosive Environments Prevents static sparks from triggering explosions in environments with dust, oil mist, or flammable gases.
