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Automatic Unloader: Elevate Your PCB Assembly Line Efficiency

Views: 0     Author: Site Editor     Publish Time: 2025-12-15      Origin: Site

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In the fast-paced world of PCB manufacturing, precision, stability, and efficiency are the cornerstones of successful production. The 825S-D Automatic Unloader emerges as a game-changing solution, engineered to streamline the PCB unloading process while ensuring unparalleled reliability and product protection. Designed with advanced technology and user-centric features, this machine is poised to become an indispensable asset for your assembly line.

Robust Construction & Thoughtful Design

The 825S-D boasts a durable structure combining sheet metal and aluminum profile framing, finished with a sleek white spray coating that not only enhances aesthetics but also ensures long-lasting performance. Its humanized design takes center stage in protecting PCB boards—equipped with a two-end limit protection system for the pushing mechanism, it eliminates the risk of board damage during operation. The machine adopts a 3.8mm seamless conveyor belt for the lower connection, preventing jamming even with the thinnest PCBs, while the adjustable pushing force and distance of the stepper motor further safeguard product integrity, boosting overall yield.

Advanced Control System for Stable Operation

At the heart of the 825S-D lies a high-performance control system built for reliability. Powered by a Siemens dedicated PLC with independent dual-side control, the machine delivers consistent and precise operation, minimizing downtime. The 90WLINYI brake motor ensures smooth and stable lifting, while key components such as Taiwan HIWIN ball screws and guide rails, Omron slot-type photoelectric sensors, and Taiwan Tend emergency stop switches guarantee durability and safety. The true-color EA43A touchscreen (with dual-side independent control) offers intuitive operation, complemented by automatic fault diagnosis, acousto-optic alarms, and on-screen prompts—making human-machine interaction seamless and efficient.

Versatile Specifications to Meet Diverse Needs

The 825S-D is designed to adapt to a wide range of production requirements. It accommodates PCB boards with dimensions of 50-250mm (length) and thicknesses of 0.6-3.0mm, paired with a compatible material frame size of 355320563mm. The machine offers flexible customization options, including front or rear fixing edges and left-to-right or right-to-left conveying directions, to fit seamlessly into your existing assembly line. With adjustable lifting step distances (10, 20, 30, 40, 50mm) and 1-5 step selections (10mm per step), it can be tailored to different production rhythms. Operating at a standard conveying height of 900±20mm, the machine ensures ergonomic compatibility with other line equipment.

Reliable Performance & Low Maintenance

Built to thrive in industrial environments, the 825S-D operates in environments free of corrosive gases and dust, with strong anti-interference capabilities (resisting 1000Vp-p voltage noise for 1 minute). It runs on a single-phase 220V power supply with a startup/no-load power of 250W, offering energy efficiency without compromising performance. The machine’s robust design and high-quality components minimize maintenance needs, saving you valuable time and costs. Additionally, it features an automatic counting function for convenient production statistics, helping you stay on top of workflow management.

Technical Parameters Overview

Category Item Specification
Application Applicable Material Frame Size 355320563mm

PCB Board Size (MM) 50-250 (length)

PCB Thickness 0.6-3.0mm
Machine Body Dimensions (LWH, MM) 155014501250

Weight 350KG

Guide Rail Fixed Distance 686mm (1st & 4th rails)
Control System Power Supply Single-phase 220V

Power Consumption 250W (startup/no-load)

Lifting Step Distance 10/20/30/40/50mm (adjustable)

Compressed Air 5-6KG

Fixing Edge Front fixed (rear fixed customizable)

Conveying Direction Left to right (right to left customizable)

Conveying Height 900±20mm

Step Selection 1-5 steps (10mm per step)

Withstand Voltage 1500VAC between AC terminal and ground (1min)

Operating Environment No corrosive gas or dust

Anti-interference Resists 1000Vp-p voltage noise (1us pulse, 1min)
Key Components Lower Connection PCB Pushing Motor 42*48 stepper motor

Control PLC Siemens dedicated unloader PLC (dual-side independent control)

Operation Screen True-color EA43A (dual-side independent control)

Lifting Brake Motor 90WLINYI brake motor

Ball Screw Taiwan HIWIN

Slot-type Photoelectric Sensor Omron

Emergency Stop Switch Taiwan Tend

Pushing Guide Rail Taiwan HIWIN

Pushing Motor Xinyu stepper motor (adjustable pushing distance)

Conveyor Belt 3.8mm seamless belt
Upgrade your PCB assembly line with the 825S-D Automatic Unloader—where precision meets reliability, and efficiency meets versatility. Invest in a solution that protects your products, simplifies operations, and drives productivity. Contact us today to integrate this high-performance machine into your production workflow!


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