Brief:The SMT dual-track board loader is a highly efficient automated feeding device designed specifically for surface mount technology (SMT) production lines. Its core feature is a dual-track structure that can simultaneously process two PCB boards or FPC flexible boards, significantly improving production line efficiency. The following is a detailed description of its key features and working principles: Dual-track parallel design The equipment is equipped with two independent tracks, supporting simultaneous processing of two circuit boards to achieve continuous feeding. Compared to single-track equipment, production capacity can be increased by 40-60%, making it particularly suitable for large-scale batch production scenarios. Automated Board Feeding System Automatic Tray Switching: Through a lifting platform and pusher system, PCB boards stored in trays are sequentially pushed out; empty trays automatically sink, while full trays automatically reposition, enabling unmanned continuous feeding. Adaptive Adjustment: Track width can be manually or automatically adjusted according to PCB board dimensions, compatible with various specifications of circuit boards (e.g., bare boards, semi-finished products). Intelligent Control System Utilises microcomputer PLC control with a touchscreen human-machine interface for operation, allowing settings for material rack lifting step distance, conveying speed, and other parameters. Equipped with fault self-diagnosis, audio-visual alarms, and SMEMA standard signal interfaces, enabling seamless integration and collaboration with downstream equipment such as printers and pick-and-place machines.
Brief:The SMT vacuum suction board Loader machine is a key automated device in SMT (surface mount technology) production lines, primarily used for the automatic feeding and transfer of PCBs (printed circuit boards). Its core function is to use vacuum suction technology to precisely pick up and transfer bare boards, replacing manual operations to improve production efficiency and accuracy. Functional Automatic feeding: As the first process in the SMT production line, it sequentially sucks and transfers stacked bare boards to the transfer station or printer. High Compatibility: Supports PCBs of various sizes (50×50mm to 250×400mm) and thicknesses (1-30mm). Some models can handle aluminium substrates or double-sided PCBs with components. Interoperability: Communicates with upstream/downstream equipment such as board loaders and transfer stations to achieve fully automated production lines. Technical Principles Vacuum Suction System: Generates negative pressure via a vacuum generator or vacuum pump, with suction cups adhering to the PCB surface. Suction force is adjustable (e.g., high-pressure suction cup design). Suction cup layout is flexible, supporting position adjustment to accommodate different board types. Control and Drive System: PLC (Programmable Logic Controller) + touchscreen HMI for automatic/manual mode switching and parameter settings. A translational mechanism (e.g., ball screw) ensures precise positioning of the PCB board (accuracy ±0.05mm). The SMT vacuum PCB handling machine is a critical automated device in SMT (Surface Mount Technology) production lines, primarily used for the automatic feeding and transportation of PCBs (Printed Circuit Boards). Its core function is to achieve precise gripping and transportation of bare boards using vacuum suction technology, replacing manual operations to enhance production efficiency and precision.
Brief:Vacuum Suction Board Loading Machine Bare Board Suction Unit: Vacuum suction cup assembly paired with a lifting platform, transferring stacked bare boards through negative pressure suction (air pressure 4-6 kg/cm²). Suction cup spacing is adjustable (compatible with PCBs ranging from 50×50 mm to 510×460 mm). Intelligent Control: PLC + touchscreen interface, integrated with SMEMA signal interface for production line interconnection Workflow Adhesion Mode: Bare board lifting and feeding → Vacuum suction cup board pickup → Translation to track → Release and convey.
Brief:The SMT Board Loading and Unloading Machine is an automated device that integrates PCB board automatic feeding (loading) and collection (unloading) functions. It is widely used at the beginning and end of SMT production lines to achieve closed-loop PCB board transmission. Its core advantages include space savings, reduced manual intervention, and improved production line continuity. The following analysis covers structural design, operating modes, technical parameters, and selection criteria: Modular Design
Board Feeding Unit: Utilises vacuum suction cups (for bare boards) or a board pusher mechanism (for boards with components), feeding boards layer by layer via a lifting platform. The suction cup assembly supports lateral adjustment to accommodate different board widths14. Board Collection Unit: Equipped with a ball screw lifting mechanism and a material tray positioning system, it sorts PCBs based on NG/OK signals. The automatic material tray replacement time is approximately 30 seconds34. Central Control: PLC + touchscreen human-machine interface, integrated with SMEMA signal interface to achieve full-line interconnection. Dual-Mode Operation Single-Board Mode: Vacuum suction cups directly attach to bare boards and transport them to the track (suitable for bare boards). Dual-Board Mode: The pusher device in the turnover box pushes PCBs with components into the track (component height must be ≤10mm).
Brief:The SMT Destacker and Loading Machine is an integrated feeding device developed specifically for SMT production lines, combining the dual functions of a stacking machine and a turnover box feeding machine to achieve automated feeding in two modes: bare boards and turnover box-loaded boards. Its core features and operating principles are as follows: Dual-mode parallel operation Destacker Mode: For single-sided boards or bare boards, the entire stack can be directly placed into the storage area above the track (capacity: 50–300 pieces), and the boards are pushed one by one to the conveyor track via the board-pushing system. Load Mode: Suitable for double-sided boards or PCBs with components, the turntable automatically switches between lifting and lowering. When the empty turntable descends, the full turntable takes its place, enabling continuous feeding. The two modes can be flexibly switched to accommodate different production process requirements. Intelligent Control System Features a PLC + touchscreen human-machine interface, allowing settings for push plate speed, lifting step distance, and mode switching; Includes an SMEMA standard interface for seamless integration with printers/pick-and-place machines, responding to downstream equipment demand signals.
Brief:Product Features:Aluminum alloy guide rail, stable, durable and beautiful.Frame full sheet metal 2.0mm cold plate welding.Microcomputer Panasonic PLC control system, stable and reliable work.Samkoon Touch screen display operation, with the function of automatic fault diagnosis, convenient man-machine dialogue.Multiple sound and light and touch screen prompt alarm function.The width of the guide rail can be adjusted according to the PCB size, and the width range can be customized.Blocking the cylinder ensures that the PCB plate does not fall out when flipping.The top safety cover can be opened to facilitate the processing of the machine hardware during maintenance.Adjustable corner speed ensures that the PCB plate does not slide.Width adjustment device for stable balance (hand control wire rod adjustment).With the flip boards and PASS direct-through dual mode.Standard with SMEMA signal interface.
Brief:The solder paste rewarming machine is a specialised piece of equipment used in electronics manufacturing to process refrigerated solder paste. It uses precise temperature control to restore the solder paste to a suitable working state, ensuring high-quality soldering. Removing the low-temperature state Heat refrigerated solder paste (typically 2–10°C) to room temperature (22–28°C) to eliminate temperature differences between the solder paste and the environment, preventing moisture condensation when opening the container that could cause the solder paste to become damp or oxidised. Activating solder paste performance Even temperature recovery ensures that the flux and tin powder are fully integrated, restoring flowability and soldering activity, and improving coating uniformity during printing.
Brief:The speed-adjustable solder paste mixer is an automated device specifically designed for the electronics manufacturing industry. Its core function is to achieve uniform mixing and bubble elimination of solder paste (a mixture of tin powder and flux paste) by precisely controlling mixing speed and time, ensuring its stability and reliability in the SMT printing process.
Adjustable Speed Function
Utilising stepless speed control technology, the mixing speed can be flexibly adjusted according to the physical properties of the solder paste, such as viscosity and density. High-viscosity solder paste typically requires higher speeds to achieve thorough mixing. Supports precise parameter settings (e.g., speed, time) to accommodate the mixing requirements of different brands or models of solder paste.
Efficient mixing and degassing
Utilising a composite centrifugal mixing principle combining orbital and rotational motion (simulating planetary motion), the machine achieves uniform dispersion of solder paste particles in a sealed environment while effectively eliminating bubbles, thereby avoiding the risks of oxidation or moisture absorption associated with manual mixing. Some models support vacuum degassing functionality to further enhance mixing quality.
Brief:SD-825S/833S/839S SMT board Automatic PCB Unloader is mainly used in the back of SMT production line to retrieve PCB boards from automatic solder printing machine, SMT pick and place machine and other equipment groups into the Magazine. It has the function of automatic board retrieval, which can save labor cost, improve production efficiency and increase product output.
