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Technical parameter of complete machine | ||
Adjustable width of PCB board | Max. 50- 250 mm | |
PCB Transport Height | 750±50mm | |
PCB Transport Speed | 0-2.0M／Min | |
PCB Carriage Angle (Welding Angle) | 3-7 degrees | |
PCB Shipping Direction | L → R/ R → L (optional) | |
Height limit of components on PCB board | Max.80mm | |
Length of preheating zone | 1200mm | |
Number of preheating zones | 2 sections | |
Preheating power | 6KW | |
Preheating zone temperature | Room temperature ~ 250 °C can be set | |
Heating Mode | Infrared | |
Number of cooling zones | 1 | |
Cooling mode | Up-and-down convection cooling of axial fan | |
Solder type | Lead-free solder/common solder | |
Tin Furnace power | 7KW | |
Tin Content in Tin Furnace | Approx.160KG-180KG | |
Tin Temperature | Room temperature ~ 300 °C, Control Accuracy ± 1 °C | |
Temperature control mode | P.I.D+SSR | |
Machine control mode | Siemens PLC + Siemens temperature module control | |
Flux capacity | Max5.2L | |
Flux flow | 10-100ml/min | |
Spray mode | SMC rodless cylinder + Tsab nozzle ST-8 | |
Power Supply | 3-phase 5-wire 380V | |
Starting power | max. 7kw | |
Normal operating power | Approx.4-5.5kw | |
Air Source | 4~7KG/CM² | |
Rack size | L2200×W1200×H1650MM | |
External Dimension | L2800×W1300×H1650MM | |
Weight | Approx.1000kg | |
Shell Part | ||
Airframe Construction | The latest streamlined shell design, using an industrial channel steel frame, 2mm thick steel plate bending production shell; the bottom of the body has four universal wheels, and another 5 Foot Cup positioning for placement (adjustable body level and height) | |
Front door construction | The front door is designed with two curved toughened glass panels for maximum viewing angle | |
Back door construction | All are completely closed, with two open transparent toughened glass door structures; each door has a double hydraulic gas spring to open the cover, to ensure the largest operation and maintenance space | |
Top of the body | Double Open door structure (total of three, to ensure the formation of front and rear visibility, to achieve the best visual effect) | |
Surface Treatment | Set of explosion-proof lighting | |
The whole machine is sprayed with computer dust (the glass door frame and the bottom of the machine are Brown) | ||
Spray Part | ||
Showerhead | The spray range of the 20- 65 mm fan can be adjusted by using the St Qibao spray head, | |
Air System | Adopts imported filter, control valve, and pipe joint; digital pointer type air pressure display. | |
Spray nozzle moving system | Japan SMC rodless cylinder drive, Siemens PLC intelligent control, using limit close switch and optical eye into the board to combine control, according to the speed and width of PCB board to automatically detect induction spray. | |
Flux recovery system | Below the nozzle, a stainless steel bending-forming tray for loading wastewater and flux; you can draw out cleaning at will; | |
Flux exhaust air filtration system | Exhaust System: double-layer stainless steel screen filtration, using the use of fluid characteristics for maximum filtration recovery of excess flux | |
Spray box construction | All 316 # stainless steel bracket, easy to clean and maintain. High Corrosion resistance and durability. | |
Preheating Part | ||
Extended preheating zone | 1200 MM/2 independent temperature control, super long preheating zone, can provide a wide and sufficient preheating adjustment space, can eliminate the large components on the PCB welding bad phenomenon, adapt to low solid residue no-wash Rosin flux; 2 extended preheating, reduce PCB board repeated impact, PCB board heat uniform, can improve production efficiency. | |
Temperature control mode | Siemens temperature acquisition module; PID temperature control is accurate and reliable, imported thermocouple detection system, with thermocouple abnormal alarm function. | |
Heating Element | Using a heating body, heating fast, long life, small thermal inertia; using 316 mirror stainless steel to reflect heat to the bottom of the PCB, temperature zone air pressure uniform, temperature complement each other, no deep groove phenomenon. | |
Preheating power | Total power 6kw | |
Installation mode | The preheating system uses a direct pull-out drawer-type modular design for easy maintenance and cleaning | |
Preheating cover | ADOPT CIRCULAR ARC streamline appearance design, filled with imported silica cotton, enhancing the thermal insulation effect. The front end is provided with a full-range visual glass viewing window. | |
Transmission Part | ||
HIGH-STRENGTH WEAR-RESISTANT Guide Rail | Special Aluminum Guide rail uses a high-temperature, wear-resistant, stainless-steel guide rail with a special thermal-compensation, anti-deformation telescopic structure to ensure that the guide rail does not deform the plate | |
Guide parallelism | Two-point synchronous Guide Rail Width Adjustment Device, worm gear, worm with high-precision screw width adjustment, width adjustment accuracy less than 0.2 mm, two-point support, so that the guide rail remains parallel, no size head, the whole guide rail installation, do not have to cut. | |
Width adjustment mode | Manual width adjustment | |
Transfer Hook | Special-purpose 1.5 mm pure titanium double hook-and-claw (undeformed,) , splint thickness ≤2.5 mm, patented in-plate Synchronous Chain Connection. | |
Speed range | Units 100-1600 MM/MIN | |
Speed deviation range of frequency converter | PLC analog control within 0-10mm/Min | |
Chain tensioner | Sprocket tension | |
Transport Motor | Matsushita, Japan 90W motor with overload limiter protection device | |
Tin Section | ||
Tin Furnace material | 3MM thick alloy material, high temperature and corrosion resistance, adapted to lead-free process, Long Life; | |
Characteristics of Tin Furnace | The special structure of the wetted nozzle (80-250MM width can be adjusted), the front and rear Cipó (the first spoiler wave and the second advection wave) are closely designed (45mm), the way of feeding tin is up-feeding Tin (the traditional way of feeding tin), the oxidation of solder joint is reduced, and maintenance is convenient, no dross black powder to be floated; capacity of Tin Furnace 160- 180 kg | |
Low Oxidation design | High-strength tin furnace, high thermal stability, liquid tin flow design principle, reduces tin impact oxidation, 8 hours of continuous work, very little slag, lead solder 2.5 Kg/8h, lead-free solder 2.0 kg/8h. Tin Bars contain impurities of different tin slag about deviation. Suitable for SN/AG/CU, Sn/Zn, Sn/cu lead-free solder | |
Economical operation | Through PLC and photoelectric switch control of the board spray wave function, reduce unnecessary waste | |
The way the tin furnace moves | Manual operation | |
CIPÓ, adjustable altitude | 0-8MM | |
Crest Motor | Japanese high-temperature ultraviolet motor, frequency accurately adjusts peak height, digital regulation | |
Heating Element | The use of American Watt Company cast iron plate phase clamp external, long life; external heating system, tin furnace heating using the upper and lower layer heating, more accurate, no tin blasting! It’s pretty easy to maintain. | |
Cooling system | ||
Refrigerating Mode | The air temperature of the forced-air cooling outlet can reach below 50 ° C by using an axial-flow Fan, which can obviously improve the problem of lead-free solder cavity and disbonding. Rapid Cooling of the substrate to ensure the crystallization of solder joints; cooling exhaust pipe plus insulation layer, no cooling water outside the pipe | |
Self-cleaning device | ||
IMPORTED HIGH-QUALITY MICRO ANTI-CORROSION CHEMICAL PUMP, bilateral cleaning claw, propanol as a cleaning agent, automatic cycle cleaning chain claw. | ||
There are two emergency systems on the nose and tail of the aircraft. Please press the button in special and emergencies. | ||
