SMT Conveyor: The Hub of Stable, Reliable and Intelligent Control of Production Lines

I. Mechanical structure creates excellent stability

SMT conveyor adopts modular transmission system, equipped with Shangyin high-precision linear guideway and Panasonic servo drive unit to achieve ±0.1mm transmission and positioning accuracy. Its dual-redundant power design ensures that it can maintain 85% of the rated speed when a single motor fails by intelligently switching between the primary and secondary motors, reducing the risk of production line downtime by 90%. In Huawei's 5G base station production line tests, the equipment worked continuously for 2,000 hours without lagging, and the Mean Time Between Failure (MTBF) exceeded 8,000 hours.

Intelligent operation simplifies the production process

One-button parameter setting

Equipped with a 15-inch touch screen, it supports automatic memory and batch import of 8 core parameters, such as track width and transmission speed, and shortens the adjustment time for model change to 3 minutes. Built-in 20 kinds of preset process templates in the operation interface, which can be adapted to the transmission requirements of different products such as mobile phone motherboards and automotive ECUs.

Intelligent Correction System

Real-time monitoring of the PCB board position by Keens vision sensors automatically triggers the pneumatic fine-tuning mechanism, with the response time for deskew correction <0.5 seconds and the board offset rate controlled within 0.02%. In Lenovo's laptop motherboard production line, the system reduces the frequency of manual intervention by 80%.

IoT Remote Monitoring

Supports direct connection with MES system through OPC UA protocol, real-time display of 12 indicators such as equipment operation status and energy consumption data. Fault codes are automatically pushed to the engineer's mobile phone APP in case of abnormal downtime, reducing the average fault repair time to 15 minutes.

Translated with DeepL.com (free version)