Brief:SMT Lifting Machine Features 1. Enclosed design ensures the highest safety protection level 2. The top safety cover can be opened for convenient maintenance of machine hardware 3. Micro-adjustable feed and exit heights ensure accurate alignment and conveyance of PCB boards 4. Stable and balanced width adjustment mechanism (manually controlled screw rod adjustment) 5. Compact machine footprint 6. Compatible SMEMA interface
Brief:Automatic Destacker Loader And Unloader Machine (also known as the stacking and feeding integrated machine) is an automated integrated device in the SMT production line that combines the functions of feeding (stacking) and collecting boards. Its core function is to achieve the automatic supply of bare PCBs and the efficient collection of finished boards through intelligent mechanical structures. Core Functions Automated Stacking (Board Feeding) Raw Board Supply: Stacked PCB blanks are precisely fed into the production line track one by one via push plate cylinders or conveyor belts, responding to board request signals from downstream equipment (such as printers), thereby replacing manual board placement operations. Dual-mode switching: Supports stacking mode (entire stack of bare boards) and loading mode (automatic board supply from turnover boxes), enabling flexible switching between single- and double-sided mounting processes. Intelligent board retrieval (unloading) Finished board recovery: After receiving the signal indicating completion of component placement, the system automatically places the PCB boards with components into material trays, achieving end-of-line board retrieval functionality and preventing oxidation of pads caused by manual contact.
Brief:SMT Automatic Destacker Loader Machine (also known as a layer-stacking board feeder or automatic board feeder) is a core automated device primarily used for front-end board feeding operations in SMT (Surface Mount Technology) production lines, enabling efficient automatic transmission and stacking of bare PCBs. Its primary function is to replace manual labour with automated mechanisms, feeding stacked PCB blanks one by one into the production line track to ensure smooth production workflow. Specifically, after receiving signals from downstream equipment (such as pick-and-place machines or printers), it uses push plate cylinders or conveyor belt mechanisms to precisely drop or push PCB boards onto the transmission track, eliminating the cumbersome manual stacking process.
Brief:First Article Inspection Machine with Scanning Function 1. Efficient Operation and Cost Savings Efficient single-person operation: Only one person is needed to complete the inspection task (traditional methods require 2-3 people to collaborate), significantly reducing labour costs. Significant increase in inspection speed: Through intelligent navigation and automatic data collection, inspection time is reduced by 50%-80%, effectively shortening the production line waiting cycle. 2. Intelligent Inspection and Error-Proofing Mechanism Automatic Program Generation: After importing the BOM file, CAD coordinates, and PCB scan images, the system automatically generates the inspection path without manual programming (taking only 2-5 minutes). Dynamic Navigation Assistance: Real-time highlighting of the positions of components to be tested, with support for image zoom and rotation, to prevent manual positioning errors. Prevention of missed inspections and misjudgments: Automatically identifies untested components, combines LCR tester automatic readings with standard values, and instantly determines results (PASS/NG), eliminating human error. III. High-Precision Inspection and Data Management Precise measurement tools: Uses a high-precision LCR bridge instead of a multimeter, automatically adjusts the range, and ensures accurate measurement of electrical parameters of components such as resistors, capacitors, and inductors. Optical Automatic Comparison: Visually identifies components with silk screen markings, such as ICs and diodes, and automatically detects defects such as incorrect orientation and misalignment. Traceability Assurance: Automatically records and stores test data, generates Excel reports containing timestamps and measurement values, supports scenario reconstruction and database archiving, and meets ISO quality traceability requirements.
Brief:First Article Inspection Machine has the following core features and technical advantages: Intelligent testing process Automatic generation of testing procedures By integrating BOM files, CAD coordinates, and PCB drawings, the system automatically synthesises testing paths without the need for manual programming, greatly reducing preparation time (approximately 2-5 minutes). Dynamic Navigation and Automatic Judgment During testing, the system highlights the positions of components to be tested, supports image zoom, pan, and rotate functions, and assists in determining component orientation. LCR test data is automatically read and matched with component standard values, with instant results (PASS/NG) to avoid human misjudgment.
Brief:SMT Shuttle Conveyor with Double Cart (also known as translational machines) are core equipment in SMT production lines for achieving track misalignment translational transfer and connection. They are primarily used to optimise production line layout, improve equipment utilisation, and reduce operating costs. Dynamic integration of production line tracks Single-track and dual-track equipment integration Resolves track misalignment issues between single-track pick-and-place machines and dual-track reflow/wave soldering machines by precisely translating PCBs to achieve seamless equipment integration, thereby avoiding efficiency losses and quality risks caused by manual handling. Production Line Splitting and Merging Supports modes such as ‘one-in-two-out’ (single-track splitting into dual-track) and ‘two-in-one-out’ (dual-track merging into single-track), flexibly adapting to production needs for merging multiple lines or expanding a single line, such as two placement lines sharing a single reflow oven.
Brief:A belt conveyor is a material handling device that uses a continuously moving belt as its load-bearing component. Its core function is to achieve efficient, continuous material transport and can be integrated with specific process handling. 1. Core Material Conveying Function Continuous Spatial Transfer Enables horizontal, inclined, or vertical material transport along a fixed route, supports the formation of complex spatial conveying routes, replaces manual handling, and significantly improves production line efficiency. Adaptability to Various Material Forms It can transport bulk particles (such as grains, chemical raw materials) as well as individual items (such as packaged boxes, bagged goods), with an application range spanning from dry materials to components requiring cleaning. 2. Production Process Integration Process Integration Simultaneously performs cooling, cleaning, and draining operations during transportation. For example, trough-type mesh belt conveyors use water trough designs to directly cool or clean high-temperature workpieces with water; oil treatment processes achieve automatic oil separation. Harsh Environment Adaptation Stainless steel mesh belts meet hygiene standards for industries such as food and pharmaceuticals, support quick disassembly and cleaning, and prevent cross-contamination.
Brief:The SMT Synchronous Belt PCB Conveyor plays a core role in transmission and coordination in electronic manufacturing production lines. Core transmission functions: 1. High-precision synchronous transmission Utilising a synchronous belt design with tooth-tooth engagement, precise alignment between the belt teeth and gears ensures zero slip transmission, maintaining PCB transmission position deviation within ±0.1mm and preventing component misalignment during the placement process. Compared to friction-driven flat belts, synchronous belts can withstand heavier loads (e.g., 10kg fixtures) and exhibit a 40% improvement in resistance to tensile deformation. 2. Stepless speed adjustment to match production line cycle time Stepper motor-driven synchronous belts allow precise speed adjustment within the range of 0.5–12 metres per minute, flexibly matching the speed differences between pick-and-place machines and reflow soldering machines to resolve production rhythm mismatches between equipment.
Brief:The SMT Reject Conveyor significantly improves the efficiency and quality control capabilities of electronic manufacturing lines by integrating intelligent sorting and buffering functions. Its core advantages are as follows: Core functional advantages: 1. Intelligent Sorting and Quality Isolation By receiving NG signals from AOI/SPI inspection equipment via photoelectric sensors, the system automatically switches defective PCBs to the auxiliary track for transportation to the repair area, preventing defective products from entering critical processes such as reflow soldering. The interception rate can reach 99%23. Qualified products are directly transported to the next process via the main track, achieving fully automated quality diversion. 2. Efficient Dual-Track Parallel Caching The dual-track design supports simultaneous caching of multiple PCBs (typical capacity of 20 pieces). The main track is used for normal production flow, while the auxiliary track serves as an emergency caching zone. When the pick-and-place machine is at full capacity or downstream equipment malfunctions, the auxiliary track continues to receive PCBs, maintaining 50% production capacity and minimising downtime losses.
