Brief:The SMT Sectional PCB Conveyor(multi-segment transfer table) is a critical connection device in electronic manufacturing production lines, enabling efficient production scheduling through segmented design and intelligent control. Its primary functions and technical value are as follows: Core Function: Production Line Collaboration and Buffer Management 1. Intelligent Interconnection Between Devices The segmented transfer table uses standard SMEMA signal interfaces (such as 24V PLC communication) to seamlessly integrate with upstream and downstream equipment (such as pick-and-place machines, reflow ovens, and AOI inspection machines), automatically coordinating the rhythm of board input/output to prevent equipment idling or bottlenecks. 810 2. Multi-board Caching and Dynamic Scheduling Each segment is independently equipped with sensors and motors, capable of holding multiple PCB boards simultaneously (e.g., three boards), supporting ‘single-board stop’ or ‘multi-board stop’ modes. If a segment experiences equipment failure, other segments can continue operation, significantly reducing the risk of full-line shutdown.
Brief:Conveyor with Dust Cover is an important accessory in electronic manufacturing production lines. Its core function is to isolate external contaminants and ensure the cleanliness of PCBs (printed circuit boards) during the transfer process. Based on industry applications, its specific functions and value are mainly reflected in the following aspects: Core Function: Blocking Environmental Contaminants 1. Dust and Impurity Prevention The transfer area of the transfer station is covered with acrylic panels or other transparent materials, effectively blocking dust, fibres, hair, and other microscopic particles in the air from entering the equipment interior, preventing contaminants from adhering to the PCB surface or pads. In environments where cleanroom conditions are inadequate or when equipment operates continuously, dust covers significantly reduce the risk of external environmental contamination to high-precision components. 2. Static Electricity Protection Some dust covers are equipped with anti-static table mats or aluminium profile tracks to minimise the risk of static electricity damage to sensitive electronic components.
Brief:The SMT Conveyor with cold air hood is a critical temperature control device in electronic manufacturing production lines, primarily used to rapidly reduce PCB board temperature and stabilise the transfer environment. Its core functions and value are as follows: Core functions: active heat dissipation and temperature control 1. Forced air cooling Equipped with a high-efficiency fan system, it rapidly removes residual heat from PCB boards after reflow soldering through forced convection. Typically, it reduces board temperature from above 200°C to the safe range of 40-60°C within 1-2 minutes, preventing high temperatures from affecting subsequent processes (such as AOI inspection and component insertion). Compared to natural cooling, efficiency is improved by over 50%, significantly reducing production cycle times and meeting the demands of high-speed production lines.
2. Temperature Uniformity Assurance A multi-fan matrix layout combined with airflow channel design (such as the 90° directed airflow structure mentioned in the patent) ensures uniform heating of the PCB surface, preventing component damage caused by local temperature differences.
Brief:PCB Conveyor with Ion Blower is a critical electrostatic protection device in electronic manufacturing production lines, with its core function being to actively neutralise static charges to ensure the reliability of PCB transfer processes. Based on industry application scenarios, its functional system can be divided into the following four dimensions: High-speed charge neutralisation By ionising air through a high-voltage electric field to generate streams of positive and negative ions, it neutralises static charges accumulated on the surfaces of PCBs and components in real-time during PCB transfer. Specialised models can reduce surface voltage from thousands of volts to within the 100V safety threshold within 10 seconds, preventing electrostatic discharge (ESD) from damaging sensitive components. Precise Ion Balance Control Advanced models are equipped with a closed-loop feedback system to ensure that the deviation in the positive/negative ion ratio of the output ion cluster is ≤|5V| (compliant with IEC 61340-5-1 standards), preventing secondary static adhesion caused by charge imbalance.
Brief:The SMT lifting PCB Conveyor is a critical transition device in electronic manufacturing production lines, with its core function being to address height differences between tracks of different equipment and enable continuous automated transfer of PCB boards. Core Function: Cross-Equipment Height Adaptation 1. Precise Track Alignment Utilising an electric/pneumatic lifting system (e.g., Yadak cylinders combined with guide columns), the system dynamically adjusts the conveyor track height (range: 900±20mm) to seamlessly connect tracks of different heights from equipment such as reflow soldering machines and pick-and-place machines, eliminating the risk of jamming or misalignment common in traditional transfer systems. Typical Case: The dual-track parallel lifting structure can simultaneously process PCBs on two tracks, achieving ±0.5mm-level height synchronisation precision. 2. Expanded Buffer Capacity The lifting platform can be expanded into a multi-layer temporary storage area (e.g., 5 sorting transfer stations), supporting simultaneous buffering of 5-10 PCB boards. This balances the rhythm differences between preceding and subsequent processes, preventing chain shutdowns on high-speed production lines caused by equipment failures.
Brief:Telescopic Lifting PCB Conveyor (also known as a walkway machine) is a critical transitional device in SMT production lines that addresses physical space conflicts and facilitates automated coordination. Its core function lies in dynamically adjusting track layouts to ensure both production efficiency and smooth workflow. Based on technical documentation and industry practices, its functional system can be systematically summarised as follows: Core Function: Intelligent Physical Space Scheduling 1. Track Extension and Retraction Driven by servo motors and precision linear guides (with a travel range of 600mm), the transfer track can be horizontally retracted to 60% of its original width, creating a safe passageway for personnel and material carts while avoiding production line interruptions for maintenance. Typical Case: After an operator triggers the passage button, the track completes the retraction/reset action within 5 seconds, synchronously pausing PCB transmission via linked equipment signals. 2. Precision Alignment Across Equipment A lifting system combining YADEKA cylinders and guide columns (lifting range: 920±20mm) eliminates height differences between tracks of equipment such as reflow soldering machines and pick-and-place machines, ensuring seamless PCB transmission.
Brief:The Double Rail Conveyor with Lamp Holder is a key auxiliary device in SMT (Surface Mount Technology) production lines, primarily used to connect machines in different processes, transport PCB boards, and provide lighting and manual inspection stations. Lighting and Inspection Support The light stand integrates an LED lighting system, providing operators with adequate lighting for visual inspection of PCB soldering quality or component placement accuracy. Some models support process card slots for conveniently placing work instructions. Modular Conveying Structure Track Design: Utilises anodised aluminium profile tracks, with width adjustable via high-precision lead screws (range 50–300 mm) to ensure parallelism and anti-static requirements. Drive system: Stepper motors or dual stepper motors drive anti-static flat belts/chains, with adjustable speed (0–1500 mm/s) to accommodate different production line rhythms. Conveying direction: Supports bidirectional conveying from left to right or right to left, with a standard height of 900 ± 20 mm, and is compatible with SMEMA signal interfaces for equipment interconnection.
Brief:1. Standard steel frame square tube structure with precision lead screw for width adjustment, ensuring smooth width adjustment. 2. Uses professional 3.8mm wide belts to ensure smooth connection and stable transportation, suitable for even the thinnest PCB boards. 3. Specialised electrophoresis guide rails made of 2.0mm thick aluminium profiles, with no belt gaps. 4. Standard signal cables are included for seamless integration with other equipment. 5. Custom-made conveyor tables with varying rail lengths can be produced according to customer requirements. 6. The work surface is equipped with anti-static rubber mats to effectively prevent static electricity. 7. The conveyor motor uses a 4248 stepper motor.
Brief:1. The GKG GSE fully automatic solder paste printer is equipped with a dedicated manual adjustment lifting platform, which features a simple and reliable structure, low cost, and convenient manual adjustment. It enables quick adjustment of the lifting height of the PIN pins for PCBs of different thicknesses. 2. Image and optical system: A new optical system featuring uniform ring-shaped light and high-brightness coaxial light, combined with infinitely adjustable brightness functionality, ensures excellent recognition of various types of mark points (including uneven mark points), and is compatible with PCB types such as tin-plated, copper-plated, gold-plated, sprayed tin, and FPC, regardless of colour. 3. Scraper System: A sliding track-type scraper system enhances operational stability and extends service life. 4. Cleaning System: A new type of wiping rubber strip ensures full contact with the steel mesh, while enhanced vacuum suction power effectively removes residual solder paste from mesh pores, truly achieving effective automatic cleaning functionality: three cleaning modes (dry, wet, and vacuum) with software-configurable cleaning mode and cleaning paper length settings. 5. Robust Steel Mesh Fixing Structure 6. Comprehensive 2D Inspection System
