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Touch screen lead-free double wave soldering
Model: 200S
Machine technical parameters | ||
PCB board adjustable width | Max.50-200mm | |
PCB board transport height | 750±50mm | |
PCB board transport speed | 0-2.0M/Min | |
PCB board transport angle (welding angle) | 3-7 | |
PCB board transportation direction | L→R/R→L | |
Component height limit on PCB | Max.80mm | |
Preheating zone length | 600mm | |
Number of preheating zones | 1 paragraph | |
Preheating zone power | 2.5kw | |
Preheating zone temperature | Room temperature ~120 °C can be set | |
heating method | Hot air | |
Number of cooling zones | 1pcs | |
cooling method | Axial fan cooling | |
Suitable solder type | Lead-free solder / ordinary solder | |
Tin furnace power | 7kw | |
Tin furnace tin content | Approx.160KG-180KG | |
Tin furnace temperature | Room temperature ~300 ° C, control accuracy ± 1 ° C | |
Temperature control method | P.I.D+SSR | |
Machine control mode | Siemens PLC + Siemens temperature module control | |
Flux capacity | Max5.2L | |
Flux flow | 10-100ml/min | |
Spray method | Japan SMC rodless cylinder + Taiwan paint treasure nozzle | |
power supply | 3-phase 5-wire system 380V | |
Starting power | max. 7kw | |
Normal operating power | Approx.4-5.5kw | |
Air supply | 4~7KG/CM2 | |
Rack size | L1500×W1200×H1650MM | |
Dimensions | L2100×W1200×H1650MM | |
weight | Approx.600kg | |
Shell part | ||
Body structure | The latest streamlined shell design uses industrial channel steel as the frame, 2mm thick steel plate to bend the outer shell, four universal wheels at the bottom of the body, and 5 foot cups for positioning and positioning (adjustable body level and height)The front door is made of two curved tempered glass, the maximum angle of view design | |
Front door structure | All are fully enclosed single-open transparent tempered glass door structure, double hydraulic gas spring stretched open cover to ensure maximum operation and maintenance space | |
Back door structure | Push-type door structure (two in total, ensuring front and rear visible front and rear doors for optimal visual effects) | |
Top of the body | Set of explosion-proof lighting | |
Spray part | ||
Nozzle | Adopt ST painter nozzle, the spray range is adjustable from 20-65mm. The nozzle height is adjustable from 50-80mm, and the maximum flow rate is 60ml/min. | |
Pneumatic system | Imported filters, control valves and fittings are used, and digital pointers display air pressure. The gas pipeline of all spray systems adopts acid and alkali resistant and corrosion resistant SMC air pipe | |
Spray nozzle moving system | Japan SMC rodless cylinder drive, Siemens PLC intelligent control, using limit proximity switch and into the light eye to combine control, according to the speed and width of the PCB to automatically detect the inductive spray. | |
Flux recovery system | The bottom of the nozzle is made of stainless steel bent and formed into a tray for loading waste water and flux, which can be extracted and cleaned at will; | |
Flux exhaust filter system | Exhaust system: double-layer stainless steel wire mesh filtration, using the characteristics of the fluid to maximize the filtration of excess flux | |
Spray box structure | Full 316# stainless steel bracket for easy cleaning and maintenance. High corrosion resistance and durability. | |
Preheating section | ||
Extended preheating zone | 600mm/1 segment independent temperature control, providing a wide range of preheating adjustment space, eliminating the phenomenon of poor soldering of large components on PCB, adaptable low solid residual no-wash rosin flux; 1 section extended preheating, reducing The PCB board is impacted multiple times, and the PCB board is evenly heated, which can improve production efficiency. | |
Temperature control mode | Mitsubishi temperature acquisition module, PID temperature control is accurate and reliable, imported thermocouple detection system, with thermocouple abnormal alarm function. | |
Heating unit | The heating element is used, the heating is fast, the service life is long, and the thermal inertia is small; the heat reflection is sent to the bottom of the PCB by 316 mirror stainless steel, the wind pressure in the temperature zone is uniform, the temperature in each temperature zone is complementary, and there is no deep groove phenomenon. | |
Preheating power | Total power 2.5kw | |
Installation mode | Preheating system with direct pull-out drawer modular design for easy maintenance and cleaning | |
Preheating cover | It adopts a circular streamlined design and is filled with imported silicic acid to enhance the insulation effect. The front end features a full-view glass viewing window. | |
Transmission part | ||
High strength wear-resistant rail | The special aluminum guide rail uses high temperature and wear resistance, and the special thermal compensation anti-deformation and telescopic structure of the stainless steel guide rail ensures that the guide rail does not deform or not. | |
Rail parallelism | Two-point synchronous guide rail width adjustment device, worm wheel and worm heightening precision screw rod width adjustment, width adjustment accuracy less than 0.2mm, two-point support, so that the guide rails are kept parallel and uniform, no size head, the entire rail is installed, no need to cut off. | |
Adjustment mode | Manual adjustment | |
Passing double hook | Special 1.5MM pure titanium double claws (no deformation,), plywood thickness ≦ 2.5mm, patented into the board synchronous chain connection. | |
Speed setting range | Unit 100 -1500mm/min | |
Frequency converter speed deviation range | PLC analog control within 0-10mm/min | |
Chain tensioning device | Sprocket adjustment tension | |
Transport motor | Phaeton speed control 90W motor with overload limiter protection | |
Tin furnace part | ||
Tin furnace material | 3MM thick alloy material, high temperature and corrosion resistance, adapt to lead-free process, long life; | |
Tin furnace features | Special structure infiltration spout (width 80-200MM can be adjusted), front and rear tin waves (first wave spoiler wave and second wave flat wave) are close-range design (45mm), and the tin-in method is up-in tin (traditional for the next step) Tin mode), reduce solder joint oxidation, easy maintenance, no floating tin slag black powder; tin furnace capacity 160-180kg | |
Low oxidation design | The high-strength tin furnace has high thermal stability and adopts the liquid tin flow design principle to reduce the impact oxidation of tin. There is very little oxidized slag for 8 hours of continuous operation, with lead solder 2.5kg/8H and lead-free solder 2.0kg/8H. Tin bars contain impurities and different tin slags are subject to deviation. Suitable for various lead-free solders of Sn/Ag/Cu, Sn/Zn, Sn/Cu | |
Economical operation | Through the PLC and photoelectric switch control, the plate sprays the wave function to reduce unnecessary waste. | |
How the tin furnace moves | Manual | |
Tin wave adjustable height | 0-8MM | |
Wave motor | Japanese purple high temperature motor, frequency conversion accurately adjusts the peak height, digital adjustment | |
Heating unit | It adopts American Watt Company's cast iron plate for external clamping and long service life; external heating system, tin furnace heating adopts upper and lower layer heating, more precise, no explosion! Maintenance is quite convenient. |